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Process and installation inspections

The process control is the assessment of the overall effectiveness of an intended business process across the organization. Process control is often limited to a specific process and its associated sub-processes. The process is controlled by sampling the statistics in various units of the organization. Statistical surveys covering all employees who carry out the activities and statistical data on the irregularities and exceptions are tried to be obtained. The final articles can be adapted to the whole company. In this way, the results of policy and process effectiveness are easily accessible because the inspection is carried out simultaneously on non-decentralized units and this method allows for easier assessment of systematic issues. Process inspections are considered as the most effective inspection approach to assuring management organizations.

The Steps of Process Inspections

1- Before installation

A) Pre award of LET(lift, escalator, travelator) sub-contract

  • Pre qualification of sub-contractors
  • Review and/or preparation of tender documentation
  • Full or technical tender evaluation of tender returns
  • Assist with presentation to the project board

B) Post award of LET sub-contract

  • Support approval from client.
  • Coordination of technical information between LET sub-contractor and Project board internal departments (architect, structural engineer, MEP engineer, Fire Engineer, etc..
  • Review and approval of shop drawings.

2- During installation

A) Manufacturing Phase

  • Inspections for quality assurance during manufacturing of sub-assemblies and major components.
  • FAT (Factory Acceptance Test)
  • Coordinate delivery schedule.
  • Preparation and approval of delivery method statements.

B) Site installation

  • Stage inspections during installation
  • Preparation and approval of ITCP(inspection, testing& commissioning plan)
  • Final testing commissioning prior to third party inspection

3- Analysis of cost and efficiency in existing units

  • Classification of elevators by brand model and creation of an inventory
  • Advantages, disadvantages and determination of chronic problems of elevators based on brand model
  • Determining who is responsible for the shortcomings identified as the result of the annual periodic inspection and conducting the revision / modernization analyzes
  • Assessment of maintenance processes

Benefits of Process Inspections

  • Provide time and resource savings by making the right choices before and during production.
  • Contributes to the determination of special points for the project.
  • Strengthens occupational health and safety during installation.
  • Each brand has its own advantages and disadvantages. These advantages and disadvantages are identified, listed and inspected and provided a basis for improvement work, taking into account the assembly year.
  • Helps to decide and follow the improvements to be made in 6 months, 1 year, 5 years.
  • Contributes to the establishment of solutions for chronic problems as well as identified advantages and disadvantages.
  • It is aimed to determine who is responsible for the shortcomings found in the annual periodic inspections and to prevent the customer from paying a price from the piece of extras that the customer should have within the standard of the assembly year.
  • Analyzing the results of annual periodic checks and determining the root causes of deficiencies. Following this, necessary notifications are made to the relevant parties (maintenance and management) and the quality and price analyzes of the additional costs that may occur when the necessary revisions are made are realized.
  • Realization of follow-up and field control by considering quality cost factors of modernization and revision works.

Our References

Metropol İstanbul

Metropol Istanbul is a development that combines a shopping mall (one of the largest shopping malls in Turkey), home-offices and residences. The project will be near of the Istanbul International Finance Center. Its primary components include a grand tower -set to become one of the tallest buildings in Europe - a 420-meter "Catwalk" that will take the concept of luxury shopping to a whole new dimension, a home-office concept, and a large theater complex.

Inventory

  • 113 elevators up to 69 stops and 6 m/s
  • 20 escalators
  • 4 travelators
  • 137 units in total

Scope of work

  • Final control with witness
  • Inspection of contract

DAP YAPI İstMarina

World’s heart and world’s best mixed lifestyle project is in İstanbul. İstMarina is a series of concept residential and commercial towers near the coastline of Kartal, İstanbul.

Inventory

  • 33 Elevators up to 46 stops and 4 m/s
  • 8 Escalators
  • 12 Moving walks

Scope of work

  • Process Control
  • Final control with witness
  • Inspection of contract

IETT Metrobus Line

Metrobüs is a 50 km bus rapid transit route in İstanbul, Turkey with 45 stations, carrying 800,000 people daily.

Inventory

  • 47 elevators
  • 30 escalators
  • 22 travelators
  • 99 units in total

Scope of work

  • Elevator and escalator outdoor modernization.
  • Detection and reporting of chronic problems.
  • EN 81-1+A3 and EN 115-1+A1 training of personnel.

TCDD – Turkish State Railways

Turkish State Railways is a state controlled railway management agency all across the country.

Inventory

  • Training of personnel
  • Maintenance personnel
  • Annual inspection in two stations;
  • Arifiye Station:
  • 10 units of escalators
  • İzmit Station:
  • 9 units of escalators
  • 1 unit of elevator
  • Marmaray
  • Training of personnel
  • Annual inspection of escalators up to 30 meter high